设计简介
前言
对40-8型自动灌装压盖联合机进行设计，其包括：进瓶拨轮装置、出瓶拨轮装置、螺旋限位器装置；本文主要对星型拔瓶轮、螺旋限位器、进瓶栏板结构、进行设计及计算，并要了解设备的调试和维护。星形拨瓶轮是将灌装机的限位机构送来的瓶子，准确地送入灌机中的升降机构或灌满的瓶子从升降机构取下送入传送带的机构。将定量的液体物料(简称液料)充填入包装容器内的机器称为灌装机械。因为所要灌入的液体具有流动性，所以所用的容器一般为刚性容器，如聚脂瓶、玻璃瓶(或罐)、金属罐、复合纸盒等。输送链带、分件供送螺杆、星形拨轮和弧形导板相结合用于容器的输入；同时拨轮也用于容器的输出。螺旋限位器在包装工业领域内，现以广泛应用多种类型的分件供送螺杆装置，可按某种工艺要求将规则或不规则排列的容器、物件以确定的速度、方向和间距分批或逐个地送到给定的工位。本设计主要用来分件单列供送正圆柱形的典型组合装置，此分件供送装置是整个灌装设备的“咽喉”，其结构特性的好坏直接影响到产品的质量、工作效率、总体布局和自动化水平。关键词：星型拔轮机构、螺旋限位、进瓶拦板、包装
Abstract
Automatic filling of the gland 40-8 joint machine design include: Pull out the gear devices into the bottle, the bottle Pull out the gear devices limit screw device; In this paper, a bottle of brandy round of star-shaped, spiral spacing, and steeplechase bottle into the structure, design and calculation, and to understand the commissioning and maintenance of equipment. Dial star-shaped bottle filling machine round is to limit the agency sent the bottle, filling machine accurately into the take-off and landing or a bottle filled with the bodies removed from the lift conveyor belt into the body. Quantitative liquid materials (referred to as liquid) into the packaging container filling machine filling machinery called. Because the number to be filled with liquid with liquid,Therefore, the general container used for rigid containers, such as PET bottles, glass bottles (or cans), metal cans, cartons and other composites. Conveyor belt, sub-items for delivery screw, star-shaped and arc-shaped guide plate Pull out the gear combination for the importation of container; Pull out the gear At the same time, the output is also used in containers. Spiral limit in the field of packaging industry, is now widely applied to various types of sub-items for delivery screw device, a process may require rules or irregular array of containers, objects to determine the speed, direction and distance individually or in batches to a given position. The design is mainly used to separate sub-items for delivery are typical combination of cylindrical device, the sub-items for delivery
Device throughout the filling equipment is the "throat", the structural characteristics of a direct impact on product quality, work efficiency, the overall layout and level of automation.
Key words: star-shaped bodies out round, spiral limit, into the bottle to stop board, packaging
目录
摘要 1
Abstract 2
前言 3
1绪论 4
1、1灌装机的发展 4
2总体设计方案 5
2、1啤酒灌装机的工作原理 5
2、2液体灌装机的分类与选择 6
2、2、1液体灌装机的分类 6
2、2、2液体灌装机的选择 6
2、3灌装的基本方法 7
2、4机型的适用范围 8
2、4、1适用机型 8
2、4、2灌装压盖方式 8
2、5工艺分析 10
2、5、1灌装机的类型及灌装方式的选用 10
2、5、2包装程序及工艺路线 11
3星型拔瓶轮设计及计算 13
3.1星形拨瓶轮方案的确定 13
3.2拨瓶轮主要结构参数设计计算 14
3. 3包装容器与拨瓶轮的相对运动 16
3. 4拨瓶轮主轴的设计计算 18
3. 5传动齿轮的设计 20
4 螺旋限位器设计及计算 21
4. 1螺旋限位器方案确定 21
4. 2螺旋限位器主要结构参数设计计算 24
4. 3螺杆螺旋线展开图 30
5进瓶栏板结构 31
6设备调试与维护 32
6. 1整机要求 32
6. 2拨轮机构 32
6. 3螺旋限位机构 32
6. 4进瓶栏板机构 32
6. 5润滑 33
6. 6维护基本要求 33
6. 7安全技术操作规程 34
7总结 35
致谢 36
参考文献 37
