设计简介
多功能便携式清洁器设计说明书
而且，自动洗车机、移动洗车机采用高压水枪清洗，大多采用电机带动水泵抽水冲刷车身，用大型毛刷擦洗，或者冲刷车身后人工进行擦洗。以上两类的洗车设备是市场上的主流产品，但此种方式浪费大量水资源、费时费力、成本高。循环水清洗与机械电脑清洗这两种方式成本高，需要较大场地、耗能源、投资大、污水排放影响环境质量。无水清洗是将调配好的液体喷洒到车体表面，然后用毛巾抹擦。由于无水洗车不具备用水洗、和蒸汽洗车工艺上的压力冲刷，不能将附沾在车漆表面的颗粒物体，通过外力冲刷而分离，只用含酸、碱的清洗剂将颗粒物和污染物悬浮，靠毛巾去抹擦，抹擦时会对车漆造成摩擦，损伤漆面。这种清洁方式，比较费时费力，成本也较高。蒸气清洗主要水经过加热变成蒸汽后，再将165℃的蒸汽从喷嘴喷出，这时蒸汽中就含有了一定的热能，汽车车身表面的温度低于蒸汽的温度，蒸汽洗车在车身表面迅速冷凝成水，蒸汽在冷凝过程中释放出凝结热，其凝结热作用车身表面的污垢层，使污垢层受热软化并在专用车身清洗剂的分解及后续带有压力的蒸汽喷射下便非常容易去除。这种方式有成本高、要场地、要能源、不够方便等缺点。通过几类洗车方式的分析比较，以上方式无论是从水资源的利用、能源的利用及对车身的损坏程度可以判断出设计一种便携式、水资源利用少、能源消耗少的洗车设备是市场迫切需要的。
ABSTRACT
The design of hydraulic drive manipulator movements under theprovisions of the order ， use the basic theory, basic knowledge and related mechanical design expertise comprehensively to complete the design，and drawing the necessary assembly, hydraulic system map, PLC control system diagram . Manipulator mechanical structure using tanks, screw ,guide tubes and other mechanical device component ；In the hydraulic drive bodies ，manipulator arm stretching using telescopic tank ，rotating column of tanks used rack ，manipulator movements using tank movements ，the column takes the horizontal movement of tanks
This text introduce upper and lower material spend design process of manipulator , it include to whole job requirements and analysis of situation of system mainly, confirm the whole structural design systematic in hydraulic pressure through the working course of the system. Analyse whole cyclical process , confirm systematic operation principle picture , require the hydraulic pressure component of the standard for selection according to systematic parameter, finish the installation diagram systematic in hydraulic pressure. Hydraulic pressure integrate piece as now main part , hydraulic pressure of system , hydraulic pressure at present integrate pieces of application and development receive domestic and international hydraulic pressure extensive attention of circle, hydraulic pressure integrate research and development of CAD of piece already offer effective support for engineering design of the hydraulic pressure, while design the system integration one of hydraulic pressure of the manipulator, can combine with real processing technology . And CAD integrating one to the present hydraulic pressure has very good understanding.
Keywords: manipulator ,Drive , Hydraulic manifold block , Elements
目录
一、前言-----------------------------------------------------------------------------------------3
1.1设计背景------------------------------------------------------------------------------3
1.2 设计意义------------------------------------------------------------------------------4
二、产品状况分析------------------------------------------------------------------4
2.1 现状分析----------------------------------------------------------------------------4
2.2 设计定位---------------------------------------------------------------------------5
三、设计构思---------------------------------------------------------------------5
3.1 设计初案----------------------------------------------------------------------------5
3.2 人机相互分析--------------------------------------------------------------------6
3.3 各部分细化设计------------------------------------------------------------------6
四、产品设计过程-----------------------------------------------------------------------------7
4.1清洗器水筒扬程计算过程-------------------------------------------------------8
4.2高压水枪冲击力的计算----------------------------------------------------------8
4.3 水泵功率的设计计算-------------------------------------------------------------8
4.4储水罐强度的计算----------------------------------------------------------------9
五、产品详细说明----------------------------------------------------------------------------14
5.1、产品简介------------------------------------------------------------------------15
5.2、产品工作原理和特点---------------------------------------------------------16
5.3、产品结构分析------------------------------------------------------------------18
5.4 材质、色彩、外形分析--------------------------------------------------------19
5.5保养--------------------------------------------------------------------------------20
设计总结-----------------------------------------------------------------------21
参考文献------------------------------------------------------------------------22
致谢---------------------------------------------------------------------------------------------23
一、摘 要
随着有车一族的日益庞大，洗车业正逐渐成为用水大户。在上海每100 吨用水中就有1 吨用于洗车。因此，有专家建议在洗车业内推广循环用水设备，但真正实施起来存在较大难度。推知全国，洗车用水确实是亟需解决的大问题。目前很多的家庭汽车都需要保养清洁，专用的洗车工具体积大、便携性差、造价高，水资源的浪费，而且到专业洗车机构免不了排队的情况。而且，自动洗车机、移动洗车机采用高压水枪清洗，大多采用电机带动水泵抽水冲刷车身，用大型毛刷擦洗，或者冲刷车身后人工进行擦洗。以上两类的洗车设备是市场上的主流产品，但此种方式浪费大量水资源、费时费力、成本高。循环水清洗与机械电脑清洗这两种方式成本高，需要较大场地、耗能源、投资大、污水排放影响环境质量。无水清洗是将调配好的液体喷洒到车体表面，然后用毛巾抹擦。由于无水洗车不具备用水洗、和蒸汽洗车工艺上的压力冲刷，不能将附沾在车漆表面的颗粒物体，通过外力冲刷而分离，只用含酸、碱的清洗剂将颗粒物和污染物悬浮，靠毛巾去抹擦，抹擦时会对车漆造成摩擦，损伤漆面。这种清洁方式，比较费时费力，成本也较高。蒸气清洗主要水经过加热变成蒸汽后，再将165℃的蒸汽从喷嘴喷出，这时蒸汽中就含有了一定的热能，汽车车身表面的温度低于蒸汽的温度，蒸汽洗车在车身表面迅速冷凝成水，蒸汽在冷凝过程中释放出凝结热，其凝结热作用车身表面的污垢层，使污垢层受热软化并在专用车身清洗剂的分解及后续带有压力的蒸汽喷射下便非常容易去除。这种方式有成本高、要场地、要能源、不够方便等缺点。通过几类洗车方式的分析比较，以上方式无论是从水资源的利用、能源的利用及对车身的损坏程度可以判断出设计一种便携式、水资源利用少、能源消耗少的洗车设备是市场迫切需要的。
ABSTRACT
The design of hydraulic drive manipulator movements under theprovisions of the order ， use the basic theory, basic knowledge and related mechanical design expertise comprehensively to complete the design，and drawing the necessary assembly, hydraulic system map, PLC control system diagram . Manipulator mechanical structure using tanks, screw ,guide tubes and other mechanical device component ；In the hydraulic drive bodies ，manipulator arm stretching using telescopic tank ，rotating column of tanks used rack ，manipulator movements using tank movements ，the column takes the horizontal movement of tanks
This text introduce upper and lower material spend design process of manipulator , it include to whole job requirements and analysis of situation of system mainly, confirm the whole structural design systematic in hydraulic pressure through the working course of the system. Analyse whole cyclical process , confirm systematic operation principle picture , require the hydraulic pressure component of the standard for selection according to systematic parameter, finish the installation diagram systematic in hydraulic pressure. Hydraulic pressure integrate piece as now main part , hydraulic pressure of system , hydraulic pressure at present integrate pieces of application and development receive domestic and international hydraulic pressure extensive attention of circle, hydraulic pressure integrate research and development of CAD of piece already offer effective support for engineering design of the hydraulic pressure, while design the system integration one of hydraulic pressure of the manipulator, can combine with real processing technology . And CAD integrating one to the present hydraulic pressure has very good understanding.
Keywords: manipulator ,Drive , Hydraulic manifold block , Elements
目录
一、前言-----------------------------------------------------------------------------------------3
1.1设计背景------------------------------------------------------------------------------3
1.2 设计意义------------------------------------------------------------------------------4
二、产品状况分析------------------------------------------------------------------4
2.1 现状分析----------------------------------------------------------------------------4
2.2 设计定位---------------------------------------------------------------------------5
三、设计构思---------------------------------------------------------------------5
3.1 设计初案----------------------------------------------------------------------------5
3.2 人机相互分析--------------------------------------------------------------------6
3.3 各部分细化设计------------------------------------------------------------------6
四、产品设计过程-----------------------------------------------------------------------------7
4.1清洗器水筒扬程计算过程-------------------------------------------------------8
4.2高压水枪冲击力的计算----------------------------------------------------------8
4.3 水泵功率的设计计算-------------------------------------------------------------8
4.4储水罐强度的计算----------------------------------------------------------------9
五、产品详细说明----------------------------------------------------------------------------14
5.1、产品简介------------------------------------------------------------------------15
5.2、产品工作原理和特点---------------------------------------------------------16
5.3、产品结构分析------------------------------------------------------------------18
5.4 材质、色彩、外形分析--------------------------------------------------------19
5.5保养--------------------------------------------------------------------------------20
设计总结-----------------------------------------------------------------------21
参考文献------------------------------------------------------------------------22
致谢---------------------------------------------------------------------------------------------23
