设计简介
现有的制球生产仍属劳动密集型产业，劳动强度大，生产率低，已不能满足出口对生产的需求，需要研制新型机械化自动化制球设备，以提高制球生产的技术水平。本文中主要介绍一种机械制球的方案，初步设想制球的设备，将球内胆成型的过程分为置胶皮，合模，压力成型，出压力机，开模五个步骤，本文着重介绍合模装置，其完成的动作有：将胶皮收紧在模具中板上；依次翻转右中板，左中板；摸平左、右中板上的胶皮；复位，用气动控制，机械化操作，以满足球胆皮面平整，压缝不得有褶皱的质量要求。该装置与其他部分配合形成球胆成形流水线，一个动作周期的时间不得大于3秒，以满足每天（20小时计）5万只球内胆的生产能力。
关键词 球工艺 球胆成形 机械化合模
Abstract
The existing production system for the ball is still labor-intensive industries, labor-intensive, low productivity, have been unable to meet the needs of export production, the need for the development of mechanization and automation system for the new ball equipment, in order to enhance the production of ball skills. This article introduces a mechanical system of the ball program, the initial idea of the equipment system of the ball, the ball liner into the process of molding rubber home, mold, pressure molding, a press, the five-step mode, the paper focuses on die device, the completion of the action are: to tighten the rubber plate in the mold; followed by reversal in the right panel, left in the plate; touch flat left and right of the rubber plate; reset, pneumatic control, mechanized operation, surface to meet the ball gall formation, pressure joints shall not have the quality requirements fold. And other parts of the device with the formation of the ball gall forming lines, an action shall not exceed the cycle time of three seconds, to meet the day (20 hours) 50,000 ball capacity liner.
Keywords
ball technics bladder figuration mechanization assembly
目 次
1 绪论…………………………………………………………………………………………… 1
1.1 我国制球业的发展概况…………………………………………………………… 1
1.2 国外制球工业概况…………………………………………………………………… 2
1.3 我国制球工业发展面临的问题和发展趋势………………………………… 2
1.4 球内胆成型的生产工艺…………………………………………………………… 3
1.5 设计内容…………………………………………………………………………… 3
2 球内胆成形设备的技术要求及工艺分析………………………………… 5
2.1 需要解决的问题…………………………………………………………… 5
2.2 球内胆成形设备的原始数据…………………………………………………………5
2.3 现有球内胆成形加工操作步骤分析……………………………………………… 7
2.4 设计总体设想以及拟采用的研究手段…………………………………………… 7
3 合模工位具体方案的设计……………………………………………………… 11
3.1 合模装置的实现方案………………………………………………………… 11
3.2 合模机构各部件的结构设计及三维仿真…………………………………… 14
3.3 合模装置的运动仿真………………………………………………………… 19
3.4 合模机构涉及的主要轴和轴承的校核……………………………………… 19
4 合模机构气动系统的设计计算………………………………………………… 25
4.1 合模机构气动系统设计…………………………………………………… 25
4.2 合模机构气动系统的计算………………………………………………… 26
结论…………………………………………………………………………………… 29
致谢…………………………………………………………………………………… 30
参考文献……………………………………………………………………………… 31
关键词 球工艺 球胆成形 机械化合模Abstract
The existing production system for the ball is still labor-intensive industries, labor-intensive, low productivity, have been unable to meet the needs of export production, the need for the development of mechanization and automation system for the new ball equipment, in order to enhance the production of ball skills. This article introduces a mechanical system of the ball program, the initial idea of the equipment system of the ball, the ball liner into the process of molding rubber home, mold, pressure molding, a press, the five-step mode, the paper focuses on die device, the completion of the action are: to tighten the rubber plate in the mold; followed by reversal in the right panel, left in the plate; touch flat left and right of the rubber plate; reset, pneumatic control, mechanized operation, surface to meet the ball gall formation, pressure joints shall not have the quality requirements fold. And other parts of the device with the formation of the ball gall forming lines, an action shall not exceed the cycle time of three seconds, to meet the day (20 hours) 50,000 ball capacity liner.
Keywords
ball technics bladder figuration mechanization assembly目 次
1 绪论…………………………………………………………………………………………… 1
1.1 我国制球业的发展概况…………………………………………………………… 1
1.2 国外制球工业概况…………………………………………………………………… 2
1.3 我国制球工业发展面临的问题和发展趋势………………………………… 2
1.4 球内胆成型的生产工艺…………………………………………………………… 3
1.5 设计内容…………………………………………………………………………… 3
2 球内胆成形设备的技术要求及工艺分析………………………………… 5
2.1 需要解决的问题…………………………………………………………… 5
2.2 球内胆成形设备的原始数据…………………………………………………………5
2.3 现有球内胆成形加工操作步骤分析……………………………………………… 7
2.4 设计总体设想以及拟采用的研究手段…………………………………………… 7
3 合模工位具体方案的设计……………………………………………………… 11
3.1 合模装置的实现方案………………………………………………………… 11
3.2 合模机构各部件的结构设计及三维仿真…………………………………… 14
3.3 合模装置的运动仿真………………………………………………………… 19
3.4 合模机构涉及的主要轴和轴承的校核……………………………………… 19
4 合模机构气动系统的设计计算………………………………………………… 25
4.1 合模机构气动系统设计…………………………………………………… 25
4.2 合模机构气动系统的计算………………………………………………… 26
结论…………………………………………………………………………………… 29
致谢…………………………………………………………………………………… 30
参考文献……………………………………………………………………………… 31
