设计简介
摘 要
本设计专用夹具的设计拨动杆零件加工过程的基础上。主要加工部位是平面和孔加工。在一般情况下,确保比保证精密加工孔很容易。因此,设计遵循的原则是先加工面后加工孔表面。孔加工平面分明显的阶段性保证粗加工和加工精度加工孔。的基础上,通过输入输出底面作一个良好的基础过程的基础。主要的流程安排是支持在定位孔过程中的第一个,然后进行平面和孔定位技术支持上加工孔。在随后的步骤中,除了被定位在顶平面和孔的加工工艺及其他孔单独过程。整个过程是一个组合的选择工具。专用夹具夹具的选择,有自锁机构,因此,更高的生产力,对于大批量,满足设计要求。
关键词:拨动杆类零件;工艺;夹具;
ABSTRACT
Basic design the design of special fixture pipe base parts machining process. The main chassis parts through the pipe surface roughness, the hole processing. In general, ensure easy than guarantee precision machining precision holes. Therefore, the design principles of the first hole surface. Hole machining plane is divided into distinct stages to ensure the rough machining and machining precision machining hole. On the basis, through the input shaft and the output shaft hole of the bottom surface as the basis for a good basic reference process pipeline. The main flow arrangement is supported in the positioning hole of the first, and then the processing hole plane and the hole positioning technology support. In a subsequent step, in addition to being positioned in the processing technology of the top plane and holes and other holes separate process. The whole process is a combination of the selection tool. Special fixture fixture selection, a self-locking mechanism, therefore, higher productivity, for large quantities, to meet the design requirements.
Keywords: pipe base parts; technology; fixture;
目 录
摘 要 II本设计专用夹具的设计拨动杆零件加工过程的基础上。主要加工部位是平面和孔加工。在一般情况下,确保比保证精密加工孔很容易。因此,设计遵循的原则是先加工面后加工孔表面。孔加工平面分明显的阶段性保证粗加工和加工精度加工孔。的基础上,通过输入输出底面作一个良好的基础过程的基础。主要的流程安排是支持在定位孔过程中的第一个,然后进行平面和孔定位技术支持上加工孔。在随后的步骤中,除了被定位在顶平面和孔的加工工艺及其他孔单独过程。整个过程是一个组合的选择工具。专用夹具夹具的选择,有自锁机构,因此,更高的生产力,对于大批量,满足设计要求。
关键词:拨动杆类零件;工艺;夹具;
ABSTRACT
Basic design the design of special fixture pipe base parts machining process. The main chassis parts through the pipe surface roughness, the hole processing. In general, ensure easy than guarantee precision machining precision holes. Therefore, the design principles of the first hole surface. Hole machining plane is divided into distinct stages to ensure the rough machining and machining precision machining hole. On the basis, through the input shaft and the output shaft hole of the bottom surface as the basis for a good basic reference process pipeline. The main flow arrangement is supported in the positioning hole of the first, and then the processing hole plane and the hole positioning technology support. In a subsequent step, in addition to being positioned in the processing technology of the top plane and holes and other holes separate process. The whole process is a combination of the selection tool. Special fixture fixture selection, a self-locking mechanism, therefore, higher productivity, for large quantities, to meet the design requirements.
Keywords: pipe base parts; technology; fixture;
目 录
ABSTRACT III
第一章 机械加工工艺规程设计 1
1.1 零件的分析 1
1.1.1 零件的作用 1
1.1.2 零件的工艺分析 1
1.2加工的问题和设计所采取措施 2
1.2.1 孔和平面的加工顺序 2
1.2.2 孔系加工方案选择 3
1.3 拨动杆加工定位基准的选择 4
1.3.1 粗基准的选择 4
1.3.2 精基准的选择 4
1.4 拨动杆加工主要工序安排 5
1.5 机械加工余量、工序及毛坯的确定 7
1.6确定切削用量及基本工时(机动时间) 7
1.7 时间定额计算及生产安排 16
第二章 钻2-M8孔夹具设计 18
2.1 研究原始质料 18
2.2定位分析和定位元件选择 18
2.3切削力及夹紧装置设计 19
2.4 误差分析与计算 22
2.5 导向装置设计(钻套、衬套、钻模板设计与选用) 23
2.6 确定夹具体结构和总体结构 25
结 论 26
致谢 28
参考文献 29












